No matter which metal fabrication technique you name, each has its importance. Metal sawing is important for cutting the metal. Metal punching and notching prepare metal sheets, bars and other components for further processing, and metal shearing ensures clean and smooth cuts for rendering the metal useful. This essential technique is foundational in various industries, enabling the precise cutting of metal sheets and plates into desired shapes and sizes.
In this blog, we will discuss the importance of metal shearing in metal fabrication, the metal shearing machines used in the process, and its multiple applications.
What is Metal Shearing?
Metal shearing is cutting sheet metal into thin, precise slices without wasting material. The sheet shearing machine has a sharp blade that slices the metal cleanly and divides it, with no resulting chips or debris, thus requiring no further scrap disposal.
Different sheet shearing machines are used in the process, such as handheld machines, CNC sheet shearing machines, and laser shearing machines for cutting iron.
These are discussed further in the blog:
Types of Metal Shearing Machines
Here are the different types of metal shearing machines:
Handheld Shearing Machines
These manual shearing machines include scissors and pneumatic air cutters, which are powered by electricity and used to make straighter cuts for smaller projects. They are very popular in smaller workshops where a hydraulic or CNC machine won’t work.
Hydraulic Shearing Machines
Hydraulic machines use hydraulic power to cut sheet metal. Considering their immense power, these machines are fit for cutting even the thicker metal. They are also preferred for their quieter operation and the ability to make more controlled, slower cuts.
CNC Sheet Shearing Machines
The Computer Numeric Controlled machines are the most popular in larger workshops and industrial settings, as they are fast, accurate, and able to create thousands of products without even the slightest deviation. It uses a programmed feed, specifying the desired cut. The machines set the metal and as specified, create straighter, precise cuts than any of its counterparts discussed above.
Laser Shearing Machines
Laser shearing machines are known for cutting any type of metal, using a high-powered laser to cut through it. It is a popular method of shearing metal, but not in smaller workshops.
The machines discussed above are not exclusive; as times evolve, so do the machines. The focus of modern machines is to reduce manual intervention and increase automation to enhance productivity and speed.
At AZ Metals, we have employed state-of-the-art machines that render precise and accurate cuts and fulfill both retail and wholesale orders on time.
Importance of Metal Shearing
Metal shearing is a crucial metal fabrication process. Here are the reasons why it is so:
Precision and Accuracy
Industries require metal sheets cut precisely according to specifications. Any deviation can cost thousands of dollars. Metal shearing is the best method to ensure quality and accuracy.
Cost-effectiveness
Cost is a critical component in every company, no matter its size. Metal shearing is a very cost-effective process, considering it results in very little material wastage. In addition, the machines are very budget-friendly, and the operation costs are lower. This makes metal shearing a very cost-effective option.
Versatility
It can be sheared no matter what type of metal, including aluminum, stainless steel, iron, copper, titanium, or other alloys. It can also adjust according to the thickness of the metal.
Varied Uses
Almost every industry that uses metal requires metal shearing, which is undoubtedly one of the most important metal fabrication processes.
Applications of Metal Shearing
Metal shearing is useful for every industry out there.
Automotive industries use it to create body panels and other components with precision.
The construction industry relies on metal shearing to produce metal beams and structural supports, which provide stability and strength to buildings and other structures. The manufacturing industry requires it to create multiple components for multiple items, ranging from appliances to kitchen components.
The ship manufacturing industry uses metal extensively. The components involved require high precision and accuracy, so sheet metal shearing is used.
Metal shearing is used for cutting lightweight, high-strength materials used in aircraft construction.
Final Words
In the modern world, metal shearing is an indispensable technique, as the demand for metal components is high due to the fast-paced growth.
At AZ Metals, we strive to serve our customers best by employing the best metal shearing machines and knowledgeable and trained staff. Having been in this business for more than 12 years, we understand the market and the requirements and thus offer what you need.
